Before Getting Started This is actually the fourth time I started VSS 002. Unlike the previous versions which were based on the original VSS kit using MDF wood, this version will not be based on the MDF wood, but instead will be relying heavily on 3D Printing materials (PLA, PVB, ASA, and other such plastics) and foam board. This is actually a disadvantage for me since following the original VSS kit using MDF wood made it easy to build around and on that wood. The VSS dimension and shape was already defined and all anyone had to do was add to it. This time, though, I'll have to design everything. Fortunately I did recreate models of the original VSS so that I could design props for it. However, I will not be using those models for this version other than basic width, length, height measurements. The first thing I needed to do was establish a basic width and height. The original kit had a height a little more than 6 inches. A modern 1:18 scale figure is around 100mm tall. Before dismantling my old VSS, I had settled on a height of 300mm. This would enable up to two levels on one deck with enough headroom at each level to appear realistic. So for this new version the goal also became 300mm tall for the interior.
Also, what gave me a challenge with the previous incarnation of VSS 002 was that it was going to be very long. Nearly 12' long. The MDF kit was around 4' long, and since 002 was going to be twice as long, that would've made it 8'. Then there was the engine room extension and engine thrusters -- all together a little more than 11' at the longest deck. Then there was the issue about the front of the ship as I had not given that part much thought. This time around, though, VSS 002 is going to be constructed in a modular way. There will be segments. Length will be achieved by adding segments. The advantage here is that I can focus on assembling a segment before adding to the VSS. I can then make the VSS as long or as short as I need. Disassembly would also be easy as construction would require screwing the segments instead of using glue. The advantage here is parts can easily be replaced or upgraded by simply unscrewing that part. So the design started. I started up SolidWorks and began by taking the interior dimension for the width of the original VSS. Then I designed a frame that would be that interior width. Interior height is 300mm. For added strength and keeping the segments a bit more rigid, stainless steel straws are going to be used. To cover the large open areas, the default material will be foamboard sandwiched between styrene sheets. These are all materials that should be easy to find nearly anywhere. To assemble it all, various screws -- Allen screws (aka socket / stem bolt / torque screws) -- will be used. Each segment will be built using a 3D printed frame (DioWarriors has invested in printers large enough to print these frames). The foamboard and styrene sheets would be laser cut. I will attempt to leave the stainless steel straws as is as I really don't want to have to trim them using a Dremel. The VSS (Venomous Sea Serpent) is still a fantastic, self-contained diorama project by Victor Garcia. Before the DioWarriors Store closed I was designing my own VSS based on the original kit, but instead of an ocean going aircraft carrier, my VSS would become a spacecraft -- a space carrier for Cobra (GI Joe universe). VSS 002 (my VSS) would've been twice as long and at least twice as tall as the original kit. Unfortunately DioWarriors had to close down quickly and move to the other side of the world and the bulk of the carrier would not be able to make the trip. So VSS 002 was dismantled. It's been one week since my arrival in Thailand. Firstly there's a struggle going on with jet lag, and then I caught a cold (probably caught something on the flight), it's been a challenge to get DioWarriors back on it's feet. But I've been in the mood and have now turned my thoughts to restarting the VSS project. I figure this would also be a good opportunity to document this new take on the project. Stay tuned to this blog for more updates.
It's been a while since there's been activity on the DioWarriors store since last year's (2021) JoeFest. Some items did get damaged in the car on the drive back to Florida. Since then I took the opportunity to optimize many of the props. Here is a short run-down of what's going on. The DioWarriors Conspiracy action figure line is moving forward, but at a slow pace. That is okay with us because firstly it is our first experience working with a professional design studio and we trust they know what they are doing and so we're not going to be breathing down their necks to rush things. At the same we, at DioWarriors, see a lot of potential with Conspiracy props and vehicles that we need to streamline. We have many prototype designs no one has ever seen that are ideal for the Conspiracy brand, but those designs are pending -- many are incomplete where I left them for later for one reason or another (other projects became more priority, lost the creative inspiration, etc.)
So throughout 2021 and up until now in 2022 I've been busy upgrading or redesigning all the props. The first notable change is the addition of 1:12 scale items. During JoeFest 2021 a number of folks stopped by our table to ask if DioWarriors planned to do anything with 1:12 scale. Well, DioWarriors does have plans and we are gearing up (excuse the pun) with props in this scale. I'll leave the details on what it takes to upscale a 1:18 prop to 1:12 in a future article as the process is actually interesting. The second notable thing is the VSS -- my own personal VSS 002 project -- had gone back into design. It was always my intention to make the add-ons to the VSS easy to replace. But leading up to JoeFest 2021 I cut corners and made short cuts. I.e. I used glue a bit too often. Since part of my VSS got damaged, I wanted to replace the damaged parts, but the glued parts hindered my efforts. So now I had an opportunity to redesign the parts using screws for assembly. This has two benefits: it will be easier for the VSS customer to assemble/disassemble a DioWarriors VSS add-on; and also for future DioWarriors projects I now have a viable design to make large diorama structures -- bases and such. But, more about this later. Lastly I've been returning to the old designs that were left pending. There are a lot of good things, lots of interesting props from consoles to generic machines, to even vehicles and mechs that I am now finishing. Some of these items will be used with the Conspiracy action figures, but as the DioWarriors items are designed to be brand neutral, they will integrate and work well with just about any action figure line out there. In the upcoming weeks I'll be posting more about the new items. Some of these are large, complicated vehicles -- such as mechs -- designed to be modular and customizable. Others are VSS-like space vessels, orbital platforms, drop-ship type things. I will be posting more information and screen captures as I work on them. So, expect to see more activity from DioWarriors from here on out. There is a lot of things going on behind the scenes, and I can't wait to reveal some of these complicated vehicles in the works. Hope you all like them! 3D Printing is both fast and slow. If you want to get a single item from design into your hands as a physical object, it is very fast. If you are relying on 3D printing to manufacture hundreds of parts, then this becomes a challenge and a topic for academics (an answer, if you're curious, is a 3D printing farm of a few hundred printers can be quicker than injection molding, but it depends on size, shape, and whether assembly is required.) At DioWarriors we have been upscaling many of our 1:18 scale kits into 1:12 scale. Some items can be easily enlarged by simply rescaling the object in CAD. Other items need to be remade from scratch, and still other items require a combination of rescaling and then adjusting the details of the design. When it comes to the actual printing, it takes time to print a larger model. There's more material that gets used and more area to fill in. What would take 3 hours to print may take 5 hours, easily. At DioWarriors we normally would keep items on-hand for inventory, but the reality is we often get more orders for certain models than we can 3D print to replenish the inventory. For many items we end up having to print-on-demand. That is something we don't want to do and have been trying hard to break out of that. So we print extra items when we can with the aim of rebuilding inventory. Printing extra items means we're not printing items that we need to fill an order. So it becomes not quite a Catch 22, but something like that. With 1:12 scale we're trying a different approach. We'll only make items available in the store when we have the item already 3D printed and ready in inventory. In this way we hope to avoid delay from the manufacturing process and simply grab the item and place it into a shipping box. But there's a down side to this. Folks are going to notice many 1:12 items will be unavailable -- "sold out" -- until we replenish the inventory. Such a thing happened in the past when DioWarriors first started. In those early days we didn't have as many 3D printers as we do now, so items were listed in the store and quickly sold out. We would scramble to print the models, but as soon as the store got updated, orders would quickly make those items sold out again. Then folks hit Facebook to complain that our items were always sold out. So it's going to be something unavoidable. But with 1:12 taking longer to 3D print the big fear is it'll interfere with the regular 1:18 scale items. We'll try to get dedicated machines just for the 1:12 scale. But until then, please excuse an unavailable items. We're trying, but any solution will still take time.
Space is an issue. Many toy companies are trying to pass the larger 1:12 scale as the "collectors scale." Indeed there are many choices to choose from, especially concerning sports and wrestling. Star Wars and GI Joe action figures are now available in 6", but I grew up with the small 3 3/4" scale of the '80's era. When modern 4" scale came out and I started collecting again, I started displaying my purchases. First it was action figures. Then as I became accustomed to buying toys as an adult, I started purchasing vehicles. At the beginning I had a lot of space to show the collection, then the vehicles started taking up the space. I invested in plastic tote boxes because I simply ran out of space for the vehicles. I got married and moved to a larger place and started to bring out as much of the vehicles to show off the collection side-by-side with the figures. Today my 1:18 scale army of Cobra figures from GI Joe takes up much of the display. Then there's the other lines in the 1:18 scale: Marauder Task Force, Boss Fight Studio, Microman, Star Wars, and many miscellaneous others. But when it came to the newer 6" scales for Star Wars and GI Joe I simply could not justify army building in the same way as I did with the 4" scale. Squad building is one thing, but army building is just not practical for me. So when it came to considering props -- the things we do at DioWarriors -- I wasn't too keen to get involved: the current work area is full of 1:18 scale prototypes and production parts either being prepared for customer orders or on display in a diorama. Where will I put the 6" scale items? So I tried to avoid "getting involved". 2021 I couldn't avoid getting involved once the blue shirt Cobra troopers became available. It was a fiasco trying to order from Target, and none of the Targets near me had the troopers. There was disappointment from collectors who also tried to order through Target, and anger over scapers selling GI Joe Classified at crazy prices. So the thrill and fun of driving around town toy hunting wasn't there for me, and I saw that feeling echo with many collectors. So when JoeFest 2021 occurred and I was meeting collectors who came by the DioWarriors table, I was amazed at how many were asking about DioWarriors props in 6". Didn't expect the demand that was there. Some folks even commented they had stopped collecting 1:18 in favor of 1:12. "Hrm, something to consider and think about after the convention" I told myself. Well, it's now after the convention and orders are finally under control enough that I've been looking at what we have that could best be a 6" scale prop. We do have several large 3D printers, but not enough for large numbers of large props. So we're starting small by first focusing on easy to replicate props. In the next few weeks you'll see more and more classic DioWarriors props being upscaled. I'll be sure to post some videos showing the process. Our current angle of attack is to focus on themes, such as a laboratory theme. Microscopes, scales, and other lab themes could take serious advantage of the DioWarriors aesthetics and look impressive next to a 6" figure. Most of the DioWarriors props are capable of being upscaled easily without a lot of changes. Other themes or random props will follow, most likely containers and modern plastic barrels. A big thank you to everyone who stopped by the table at JoeFest and expressed the interest for DioWarriors props in 1:12 scale. We listened, mulled it over, and agree that DioWarriors should and will be involved in this larger scale. Items will be a bit more detailed too. Of course the time it takes to 3D print an item will take longer, and the amount of material will be more, but we'll do our best to keep costs as low as possible.
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